Mazda commences development of non-food-based bioplastic

The project aims to develop a bioplastic from non-food-based cellulosic biomass and have it ready for use in vehicles by 2013.

The bioplastic being developed will not consume food resources because it will be made from cellulosic biomass produced from inedible vegetation such as plant waste and wood shavings. Furthermore, because cellulosic biomass is plant-derived and carbon neutral, the bioplastic will reduce reliance on limited fossil fuel resources and alleviate carbon dioxide emissions.

The project will focus on designing a production process for an extremely versatile polypropylene, appropriate for extensive use in vehicles, by first converting cellulosic biomass to ethanol, and then investigating various mixtures of ethylene and propylene. The polypropylene must have sufficient heat resistance, strength and durability to be used in vehicle bumpers and instrument panels. The project will also seek to optimise the manufacturing process for the bioplastic so that it is eco-friendly and cost-effective.

Annurag Chawla, Head of Marketing & Communications, Towell Auto Centre, said:

"Development of a non-food-based bioplastic made from sustainable plant resources has great potential in the fight against global warming, and can help allay global food supply concerns. We at TAC have recently launched our Eco Drive Campaign and we are pleased to join forces with our partners as we work toward systematically combining various biomass technologies. Through this cooperation, we intend to strengthen our position as a center for biomass research, and develop technology that can be used throughout the world."

Mazda's previous research on biomass technology resulted in the world's first high heat-resistant, high-strength bioplastic and the world's first 100% plant-derived fabric for use in car seats. These two biomaterials are used in the interior of the Mazda Premacy Hydrogen RE Hybrid. Powered by Mazda's hydrogen rotary engine mated to a hybrid system, the Premacy Hydrogen RE Hybrid is scheduled to start commercial leasing soon.

Towell Auto Centre provides quality service to all models of Mazda and makes owning a Mazda extra pleasant with its efficient after sales service and quick response time. A network of 9 service outlets and 10 parts outlets spread across the Sultanate supports customer service. It offers quick, efficient service with genuine parts available for all models and highly trained staff who pride in their quality of service.