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Wednesday, December 2 - 2009

EMAL reaches first stage milestone in aluminium production capability

  • United Arab Emirates: Tuesday, April 21 - 2009 at 10:13
  • PRESS RELEASE

Emirates Aluminium (EMAL) has successfully accomplished the installation of the prototype Dubal DX technology reduction cell at what will be the world's largest single site aluminium smelter complex in Al Taweelah, UAE.

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  • Mr. Yousuf Bastaki - Project Director - EMAL .
    Mr. Yousuf Bastaki - Project Director - EMAL .
According to Yousuf Bastaki, Project Director of Emirates Aluminium, "EMAL has achieved a vital first step as the smelter gears up to produce 700,000 tonnes of aluminium by the end of 2010. The prototype DX technology reduction cell installed in the potroom will now be replicated 756 times to deliver the infrastructure necessary for EMAL to become a global player in aluminium industry."

EMAL is the first smelter in the world to licence DX reduction cells developed by Dubai Aluminium Company (DUBAL), a 50/50 shareholder in EMAL together with Abu Dhabi-based Mubadala Development Company.

The DX technology cell reduces the amount of energy needed for the production of aluminium, thus reducing operating costs and increasing efficiency. Each of the two potlines for phase I will have 378 DX reduction cells, arranged side by side.

"From an engineering and environmental perspective, we now have the green light to roll-out locally developed, ground-breaking technology that will enable EMAL to shift the focus of aluminium production to the Middle East,"


adds Bastaki.
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Notes and media contacts

EMAL is a joint venture (JV) between Dubai Aluminium Company Limited (DUBAL) and Mubadala Development Company (Mubadala) and was established in February 2007 to construct what will become the world's largest single site aluminium smelter complex. The project will be built in two phases and utilise Emirati-developed technology. At the end of phase one in 2010, EMAL per annum and 1.4 million tonnes annually at the end of phase two. The aluminium complex, a 6sq km site in the Khalifa Port Industrial Zone in Taweelah, half way between Abu Dhabi and Dubai, will produce primary aluminium with a product mix of sow, standard ingot, billet, tee ingots and sheet ingot.

Being the largest industrial project in the UAE outside the oil and gas industry, the project will encourage economic diversification, creating downstream opportunities. This development will benefit the UAE economy, employing more than 14,000 local and international contractors/staff during construction and 2000 people direct employment during operations.

EMAL adheres to strict environmental standards set by the Abu Dhabi Environmental Agency, with state-of the-art emission control equipment including sulphur-dioxide scrubbers, the latest potroom gas treatment technology, the best-available gas turbine systems, and cooling towers to eliminate thermal stress on local marine life.

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