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Monday, December 7 - 2009

18,000 workers beat the heat with Emal's heat stress prevention programme

  • United Arab Emirates: Tuesday, June 30 - 2009 at 11:55
  • PRESS RELEASE

Emirates Aluminium has succeeded in reducing heat stress incidents among 18,000 on-site workers to single figures in the months of May and June as a result of a major heat stress prevention campaign encompassing more than 40 training sessions.

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  • Yousuf Bastaki - EMAL Project Director - distributing juices to workers on site.
    Yousuf Bastaki - EMAL Project Director - distributing juices to workers on site.
As the world's largest single-site aluminium smelter complex nears completion at Al Taweelah, EMAL has embarked on an employee education and contractor compliance programme to reduce the risk of heat stroke and heat exhaustion.

Critically, it mandates the provision of electrolyte drinks and fresh fruit to workers to replace body salts and minerals lost through perspiration. Guidelines are also being enforced to ensure the provision of properly shaded lay-down areas.

Reiterating EMAL's value of 'safety first, last and always', CEO Duncan Hedditch said:

"In the searing summer months, employees need more than talk and tips to avoid succumbing to heat stress. It's about going beyond awareness and understanding towards meaningful behaviour change that protects the health and safety of our 18,000 workers on-site"


"Its pleasing that we have been able to prevent all but five cases of heat stress in the last two months", adds Hedditch. "As a mega-project it is vital that we protect the health and wellbeing of the thousands of people employed on our site. We are committed to preserving our safety record, and our productivity, as the mercury rises and we work towards start of operations in April."

According to Yousuf Bastaki, Project Director at EMAL, the health campaign has had a dramatic effect on workers' behaviour: "Today we distributed 18,500 juice drinks to workers: it is imperative that the project management team and the workforce stands side-by-side under the summer sun to remind employees that safety is our number one priority."

EMAL has issued safety bulletins to contractors which outline mandatory requirements to provide workers with rehydration fluids and supplements before they board transport to the site. Visual reminders of the rehydration programme in bus windows serve as easy-to-understand reminders to workers.

Workers and contractors have also participated in health and hygiene audits as part of the EHS campaign. Employees who demonstrate positive health and safety measures and practices on-site benefit from an EHS incentive programme which features recognition badges and phone cards.
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Notes and media contacts

EMAL is a joint venture (JV) between Dubai Aluminium Company Limited (DUBAL) and Mubadala Development Company (Mubadala) and was established in February 2007 to construct what will become the world's largest single site aluminium smelter complex. The project will be built in two phases and utilise Emirati-developed technology. At the end of phase one in 2010, EMAL will produce 700,000 tonnes of aluminium per annum and 1.4m tonnes annually at the end of phase two. The aluminium complex, a 6sq km site in the Khalifa Port Industrial Zone in Taweelah, half way between Abu Dhabi and Dubai, will produce primary aluminium with a product mix of sow, standard ingot, tee ingot, extrusion billet and sheet ingot.

Being the largest industrial project in the UAE outside the oil and gas industry, the project will encourage economic diversification, creating downstream opportunities. This development will benefit the UAE economy, employing more than 14,000 local and international contractors/staff during construction and 2,000 people direct employment during operations.

EMAL adheres to strict environmental standards set by the Abu Dhabi Environmental Agency, with state-of the-art emission control equipment including sulphur-dioxide scrubbers, the latest potroom gas treatment technology, the best-available gas turbine systems, and cooling towers to eliminate thermal stress on local marine life.

For further Information, please contact:

• Rosine Feghali, Emirates Aluminium
Tel: 02 509 2290
• Antony Newton Impact Porter Novelli-Dubai
Tel: 04 330 4030

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